AI-Based Overload Indicator for Winches

Load Sense Solutions proudly presents India first an AI-powered Overload Indicator System designed exclusively for winches and pulling machines. Our intelligent system ensures safe, reliable, and efficient operations by preventing overloading and optimizing performance through data-driven insights.

By combining these inputs with advanced AI algorithms, the device provides real-time load calculation and continuous monitoring to ensure operations remain within safe limits.

🧩 Automatic Self-Test Mode

When powered on, the system automatically performs a Self-Test to verify all sensor connections and internal functions. If everything is normal, the system seamlessly transitions to Operational Mode.

If any issue is detected, the device alerts the operator, ensuring maximum reliability and safety before every operation.

🚦 Smart Load Zones

🧩 Safe Zone: Operation within approved load limits.

🔴 Overload Zone: Excess load detected — triggers both visual and audible alarms instantly.

The system’s emergency alarm system automatically activates whenever overload conditions arise, allowing quick corrective action and preventing potential damage or accidents.

🧠 AI-Based Wire Selection Mode

Every wire rope has a different load capacity.

Our Wire Selection Mode allows users to choose the rope size as per operational needs. Once selected, the AI system auto-adjusts safety parameters according to that wire’s capacity, ensuring accurate and secure operation at all times.

🔍 Why Install an Overload Indicator on Your Winch?

• ✅ Enhanced Safety

  Protect your operators and equipment from accidents caused by overloading.

• ✅ Reduce Equipment Wear

  Prevent premature damage to motors, gears, and wire ropes.

• ✅ Improve Operational Efficiency

  Accurate real-time feedback helps operators maintain optimal performance.

• ✅ Compliance & Reliability

  Meet modern safety and compliance standards for winching and pulling equipment.

• ✅ Predictive Maintenance

  AI-based monitoring and data logging support early fault detection and maintenance planning.

💡 Key Features

• • Real-Time Load Monitoring

  • AI-Based Load Calculation

  • Automatic Self-Test Mode

  • Visual & Audible Overload Alarms

  • Wire Rope Selection Function

  • Durable & Weatherproof Design

  • User-Friendly Display Interface